Product Description
The bio-CNG is biogas that has been purified so that no other gaseous impurities are present. Therefore, Bio-CNG energy potential and chemical composition are quite similar to natural gas. As one of the most powerful renewable energy sources available, it is one of the best eco-friendly products. Bio-CNG is even capable of replacing CNG and LPG easily. In addition, Bio-CNG has the advantage of being extremely low-cost to generate, making it an excellent fuel source. The use of cow dung and other waste materials for bio-CNG production is a common practice on many farms.
In order to produce 95 methane gas for bio-CNG, carbon dioxide and hydrogen traces from the biogas are eliminated. After that, the pure gas is compressed and put into bottles so it may be utilized and transported.
Throughout the years, India has developed a large number of biogas power production plants. The majority of biogas-producing industries use this gas primarily to create electricity. The fact that Bio-CNG is five times more financially advantageous than conventional natural gas is now widely acknowledged. Many studies and processes throughout the years have demonstrated that Bio-CNG is the greatest replacement for natural gas.
The SATAT initiative was originally launched by the Ministry of Petroleum & Natural Gas in October 2018 along with the Public Sector Undertaking (PSU) Oil Marketing Companies (OMC) like Indian Oil Corporation Ltd., Hindustan Petroleum Corporation Ltd Bharat Petroleum Corporation Ltd.
SERVICES OFFERED BY SYNOD FOR CBG PLANT SETUP
At Synod Bioscience, we provide all-inclusive solutions to assist with the development of commercial biogas plants. Installation of the biogas plants, operational maintenance, and advisory services for the bio-CNG plants are just a few of the many services we provide. Our experts can take care of every aspect of developing and setting up the biogas plant and also provide consulting that can help with the administration and upkeep of existing plants.
ANALYSIS AND SELECTION OF THE BIOGAS SYSTEM
Before installing a biogas system or an anaerobic digester, it is important to evaluate the entire capacity of waste production and related requirements. To secure the best outcomes, Synod Bioscience can help with the analysis and customization of the biogas systems. Our business also takes care to ensure the biogas systems are safe so they can continue to operate effectively for a long time.
DETAILED PROJECT REPORT
Being a company with extensive experience dealing with industrial biogas plant systems, we are able to create the most precise Detailed Project Reports or DPRs. The most competent experts with years of expertise in the civil construction of the biogas plant, the parts used in it, the equipment that is installed, and numerous needs pertaining to customer feedback as well as other inputs have prepared these detailed project reports. These reports are consistently thorough, entirely current, and trustworthy.
The DPR contains:
- The current state of the technology and tools that will be used to accomplish the project
- Examine and evaluate the project's viability from an economic and technological perspective.
- Affirmation of initial and pre-operative costs, including financial costs incurred during implementation in accordance with the project design, execution, financing model, engineering services, and other costs, such as insurance costs, etc.
- Determining the needs for routine maintenance and preventative care.
- Calculating the entire cash flow generated when the biogas plant project is finished for a certain period of 5 to 7 years
- Assessing the project potential socioeconomic advantages
- Putting together and submitting the final DPR
ALL CLEARANCES INCLUDING PESO LICENCE
During the course of this project, Synod Bioscience takes care of all the necessary documents and procedures associated with clearances and approvals. Additionally, we handle other applications, clarifications, and write-ups needed at different stages of development by various authorities. Furthermore, we can assist in obtaining all the necessary licenses and statutory approvals, such as those needed for the state and central pollution boards, as part of the biogas generator project. Regarding the subsidies from the Ministry of New and Renewable Energy (MNRE, GOI) that the clients are entitled to, our team can also give them explicit guidance and continuing assistance.
FINANCIAL CLOSURE
It is crucial to ascertain the complete operating expenses at the following stage once the DPR has been set up and extensively reviewed, including those related to the price of water and consumables, maintenance, and the labor required during the whole duration. Financial predictions are made based on profitability, cash flow, balance sheet, sensitivity analysis, and ROI to determine the project's economic feasibility.
COMPLETE CIVIL AND PROCESS PLANT DESIGN
At Synod Bioscience, we construct plants using a procedure that entails gathering quotes for all necessary equipment supplies from reputable vendors in accordance with predetermined standards. We ensure that all parts and equipment adhere to the system specifications that are essential for the auxiliary, mechanical, civil, and electrical parts. The civil works must also adhere to the specifications, including the verification of utility, water, consumables, and maintenance needs, as well as other input expenses related to the plant by the original set of specifications. When the organization chart is prepared, decisions must be made regarding the overall amount of people needed for the specific project, both qualitatively and quantitatively, as well as yearly cost projections. The project implementation plan must also be created following the key equipment's delivery timetables.
COMPLETE CIVIL CONSTRUCTION AND PLANT AND MACHINERY SUPPLY AND ERECTION
The biogas digester that Synod Bioscience provides has been specifically created to handle wet waste that contains a lot of suspended particulates. Being a firm that has been producing ecologically friendly goods for a while, we have ensured that our biogas digester is straightforward and simple to operate while producing the most output possible. Despite having a straightforward design and basic technology, the unit may generate 100 profit and excellent returns. The system has MNES and GOI approval is supported by various banking organizations and is therefore qualified for subsidies. The engineering work and other turnkey services required for technical collaboration are handled by Synod Bioscience.
Regarding the production of biogas, there are a few considerations. The major biological component of the production of biogas is characterized by a low nutritional need and a high level of waste stabilization. This process produces two byproducts: enhanced organic manure, which is the other, and biogas. The slurry that has been digested produces enriched organic manure. The removal of CO2, H2S, and CO2 from the biogas enrichment process results in a number of distinct procedures. H2S is disposed of using the same procedures used to remove CO2. One of the easiest and least expensive ways to accomplish this aim is by using pressurized water as a form of absorbent liquid. In this particular technique, water is softly sprayed from the top while biogas is first compressed and then introduced from the bottom of the scrubber column. The biogas's carbon dioxide and hydrogen sulphide are absorbed by the water that is flowing downward. When the methane gas rises, it is gathered in the vessel. This strategy has the drawback of having a relatively high water need. The contaminants from the biogas may be removed using this procedure, which is also the easiest. For the installation systems for biogas plants, composters, and digesters, we obtain all the technical components and equipment from various locations in India as well as overseas, including Zeolite Molecular Sieves (produced by Ms CECA France) and non-lubricated type gas compressors.
SERVICES OFFERED BY SYNOD FOR CBG PLANT SETUP
Methane, a refined version of biogas, makes nearly 95 of the composition of bio-CNG. Regarding its chemical makeup and energy potential, it is relatively comparable to natural gas. It is one of the greatest alternatives to natural gas derived from fossil fuels and one of the best green goods. It uses leftover scrap material. CO2 is not produced as a byproduct of the production of bio-CNG.
BENEFITS OF USING BIOGAS IN THE INDUSTRY
- Given that it is created from waste materials and sewage, it is one of the finest renewable energy sources.
- It poses no threat to human health and does not pollute. The combustion process does not need oxygen.
- It is feasible to manage waste and dispose of it effectively using biogas. This is important because this is the main cause of water contamination and decreased soil fertility.
- Biogas is related to a wide range of applications that benefit from significant technological advancements. Both heating and the generation of power are possible with the help of biogas. CNG may also be used as a form of vehicle fuel.
- Because it may easily be set up on a smaller scale, the production of biogas requires little in the way of capital input. Another advantage of biogas is that it helps small farms become more self-sufficient by utilizing solely the waste products of the animals.
- It has the potential to greatly increase the number of employment prospects for rural and semi-rural regions. Decentralization can make it simpler to get biogas, particularly in areas with regular power outages.
- Using garbage in landfills can reduce greenhouse consequences. Using basic technologies, biodegradable garbage may be utilized.
APPLICATION OF UPGRADED BIOGAS
The upgraded biogas has multiple uses in multiple sectors for a variety of purposes. The list below discusses a few of them.